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Coolant leak issue

7.4K views 10 replies 5 participants last post by  sttwoton  
#1 ·
Hello, first post here, but I was wondering if someone had any advice for me.

I'm the owner of a 2016 Focus ST diesel and I can't find the issue with my car. Ill provide as much information as I can remember. I'm not very engine or car savvy so if I've done anything silly, feel free to roast me, I don't mind the banter.

It started 1 month after servicing this year. I usually only drive a very short commute but on this occasion I was traveling long distance down the motorway when the oil temperature started to rise. Moments later the water temperature shot up to max and went into limp mode for about 2-3 seconds before returning to normal with oil temp still high. About a minute later I get a red warning light to pull over safely. Luckily I was very close to a services so I pulled into there where I let the engine cool down for around 20 minutes before starting her up again and driving off. I drove home later that day, keeping a steady speed of around 55mph with the heaters on full blast and I had no issues getting home.

I checked the engine coolant later that day and it was almost empty. I just assumed the guy who serviced my vehicle had not topped up the coolant enough so I did it myself. A few weeks later my water temps shot up randomly again before quickly returning to normal. My coolant was low yet again. I took it into a local garage and told them I was losing coolant, later that day he called me and said he couldn't find a leak.

Today I had another longer than normal commute so I topped up my coolant and off I went. I checked my heaters 10 minutes into my commute to make sure they were working, but they weren't(water and oil were normal running temp). I pulled over and turned off the engine. Before checking my coolant I turned the engine back on about 30 seconds later and the heaters were working perfectly.

Later that day I topped off my coolant yet again before driving home, and yet again the heaters didn't run warm after 10 minutes of driving so I pulled over, let it run idle for a while and still no hot air, even though water and oil temps were normal operating temp. I let the car cool down for about 10 minutes and opened my coolant cap and coolant leaked everywhere. I thought maybe I just overfilled it. I drove about another 5 minutes and still no hot air. I let the car cool down for 30 minutes this time and checked my coolant, which was empty again. I topped it up, again, turned the engine on and started driving home. Heaters were warm this time, keeping a steady speed of around 55mph for the next 50 miles . Closer to home I checked to see if my car felt any different by giving it some beans and all feels good.

Sorry for the long post but I feel like it may help identify the issue! The garage I originally took it to seemed friendly and had good reviews. He couldn't find the issue, but I can't say how much I actually looked for it. So if anyone knows where to go next to potentially get this issue fixed I would be very grateful!

Many thanks in advance.
 
Discussion starter · #4 ·
The oil cap is clean of any milky residue. The coolant is quite rusty looking which seems unusual considering its had about 10 litres so far over the last few weeks. When I've opened the cap after a full night there has been plenty of pressure still in the system, coolant rises and drops back down.
 
Discussion starter · #6 ·
The engine still feels great and no signs of milky residue.

I've not driven it today and the coolant is more full than yesterday(well above the fill line). When I opened the cap coolant was leaking, but not from the cap. This doesn't make sense to me. Could this be a clue to the issue?
 
Discussion starter · #8 ·
Thanks for all the input guys. I phoned around some local mechanics to find out who would be willing to do a full diagnostic and repair quoting things like pressure testing etc, as some wouldn't or couldn't.

The root problem seems to have been a leaky thermostat that caused coolant to run low and overheat the engine. Exhaust gases made their way into the system due to head gasket failure. They sent off the head to be skimmed flat. Having new gasket, belt, water pump and thermostat. Total cost 1800. Expensive repair but seems worth it in the end.